Rick and Brent tackle the metalwork on the ’61 Impala, including floorpans and tubs. Rick takes the frame to get powder-coated. Flashback to the heyday of the Corvette in a ’67 Sting Ray.

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PARTS USED IN THIS EPISODE:

Borgeson: Increased ratio manual gearbox, U-joints and steering shaft.

Loctite: Loctite sealers, thread locking compounds, gasket making compounds.

Powder-X: Black powder coated frame section and media blasting of body parts and frame parts.

Stainless Steel Brakes: 13 inch front rotors, four piston calipers, red powdercoating, chrome booster and billet master cylinder.

Stainless Steel Brakes: Rear disc brake package for LB Torino ends, powdercoated red.

YearOne: RH floor brace, LH and RH full floor pan, RH trunk floor, LH floor brace, RH floor brace, trunk floor center section, RH floor box brace, LH floor box brace, RH outer trunk extension floor panel, LH and RH toe board, shift tunnel plate seal, shift tunnel plate, trunk floor brace, fuel tank brace, upper rear seat floor brace, upper trunk floor, upper trunk floor brace, LH outer trunk floor extension panel, RH under seat floor brace, LH under seat floor brace, LH under seat pan, RH under seat brac

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29 thoughts on “Impala Gets New Floors and Tubs – MuscleCar S3, E10”
  1. A better way to attach that bracing to the underframe (Super Labor Intensive) is to do it Aircraft-Style, that is, precisely drilled .250" holes and Military-Grade Blind fasteners (MS90354S08-xx).
    Smeared with plenty of AC-730 Sealant.

  2. The chassis is placed in the oven naked to de-gass the steel , not to dry it out !! If you don't do this , bubbles appear in your coating , no one should powder coat over rust , bad practice

  3. Look, when a car has as much rust damage as that POS… You throw it away! And there was absolutely no reason to reinforce the rear part of the frame as much as these clowns did… You act like your putting in a Pro Mod engine, Geeeez…

  4. Goddam !! That's a lot of work. The cars a Swiss cheese of rust, but, it'll come good. Some commenters think they are building the Pyramids, but it just a car, made of metal, it'll rust again in another 60 years.

  5. Power coating Sucks! I had rims done for a Vega a few years back. I sand blasted them clean. Sent them to my local powercoater. Mounted tires on them
    and used the car. It was not long before I got stone chips and started rusting under the powercoat. They bubbled rust under the powercoat. Best to use a good wet primer and top coat. I personally will never do it again. Powercoat is baked at 400 F but can chip fast too.

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