Here’s the Final Assembly of the Ford 8.8 Differential. In this episode I install the axle bearings, axle seals, axles, differential rear cover, and rear disc brake mounts.
Link to Assembly (Part 1): https://www.youtube.com/watch?v=5fARhE7v5Bg
Link to Assembly (Part 2: https://www.youtube.com/watch?v=npUBF9Wj1Iw
Link to (Short Version): https://www.youtube.com/watch?v=sf1a8i0mqCw
Link to previous video in series: https://www.youtube.com/watch?v=il8nDlCepyc
Differential Basics video: https://www.youtube.com/watch?v=0Y6vOwiCe1U
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Camera: Brian Kast
Thanks for watching!
Discussion about this video: https://www.ericthecarguy.com/kunena/18-The-EricTheCarGuy-Video-Forum/64796-ford-8-8-final-assembly-fairmontproject
Special thanks to
Kings Ford: http://kingsfordinc.com
Ford Performance techline: https://performanceparts.ford.com/contact-us/
Additional info and links
Ford 8.8 PDF: https://performanceparts.ford.com/download/instructionsheets/FordInstShtM-4209-8.pdf
Gear tooth pattern guide: https://www.ringpinion.com/Content/Book/Reading-and-Adjusting-Ring-and-Pinion-Tooth-Patterns.pdf
Dana Differential assembly guide: http://www2.dana.com/pdf/5717.PDF
Ford differential identification guide: http://www.fordification.com/tech/rearends_ford09.htm
Article on the 8.8: http://www.hotrod.com/how-to/transmission-drivetrain/116-ford-8-8-rear-end/
Parts
My differential: https://lmr.com/item/M4204F318C/Mustang-88-31-Spline-Traction-Lok-Differential-With-Carbon-Fiber-Clutch-Disks
My gear set: https://lmr.com/item/LRS-4209FRA-K/Mustang-88-355-Rear-Gear-Kit
My differential cover: https://lmr.com/item/M4033G2/Ford-Mustang-FRPP-Rear-Differential-Girdle
My 5 lug conversion kit: https://lmr.com/item/SVE-2300DK-B/1993-Mustang-Black-SVE-5-Lug-Conversion-Kit-31-Spline
Ultra black RTV: https://www.amazon.com/Permatex-82180-Maximum-Resistance-Silicone/dp/B0002UEN1U
Gear Paint: https://www.amazon.com/Ratech-500-Marking-Compound/dp/B001P2D27U
Royal Purple gear oil: https://www.amazon.com/Royal-Purple-11687-Performance-Synthetic/dp/B005SEKFBC/ref=sr_1_1?s=automotive&ie=UTF8&qid=1466942441&sr=1-1&keywords=royal+purple+80w+90
Tools
Bushing Driver Kit: https://www.jbtoolsales.com/astro-pneumatic-7824-bearing-race-and-seal-driver-set#oid=1002_1
Dial Indicator: https://www.jbtoolsales.com/central-tools-3d102-dial-indicator-set-with-on-off-magnetic-base#oid=1002_1
Digital caliper: https://www.jbtoolsales.com/general-tools-1478-8-digital-fractional-caliper#oid=1002_1
Inch Pound Torque Wrench: https://www.jbtoolsales.com/precision-instruments-d2f150hm-torque-wrench-dial-with-memory-needle-3-8-dr-150-in-lb#oid=1002_1
Brass drift: https://www.jbtoolsales.com/sk-hand-tools-6323-3-piece-brass-drift-punch-set#oid=1002_1
Long breaker bar: https://www.jbtoolsales.com/k-tool-23081-chrome-breaker-bar-1-2-drive-24-long#oid=1002_1
Rockwell 1/2″ impact: https://www.rockwelltools.com/en-US/20V-Brushless-Impact-Wrench-RK2855K2.aspx
Zep Sprayer: http://zepequipment.com/products/category/sprayers#!prettyPhoto
Related videos
T-5 Rebuild with Paul Cangialosi: https://www.youtube.com/watch?v=XREsRG9Y1mU
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ETCG
Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy.