Here’s (Part 2) of the Ford 8.8 differential assembly and set up. This took a little longer than expected, hence the need for a 2 part video.
Link to (Part 1): https://www.youtube.com/watch?v=5fARhE7v5Bg
Link to (Short Version): Link Posted when video becomes available
Link to (Final Assembly): Link Posted when video becomes available
Link to previous video in series: https://www.youtube.com/watch?v=5fARhE7v5Bg
Differential Basics video: https://www.youtube.com/watch?v=0Y6vOwiCe1U
This is a complete overview of how to assembly and set up a Ford 8.8 differential. It shows how to assemble the differential, set backlash, and set up the gear tooth pattern.
The best place for answers to your automotive questions: http://www.ericthecarguy.com
Camera: Brian Kast
Thanks for watching!
Discussion about this video: https://www.ericthecarguy.com/kunena/18-The-EricTheCarGuy-Video-Forum/64579-ford-8-8-assembly-set-up-fairmontproject
Special thanks to
Kings Ford: http://kingsfordinc.com
Ford Performance techline: https://performanceparts.ford.com/contact-us/
Ford 8.8 PDF: https://performanceparts.ford.com/download/instructionsheets/FordInstShtM-4209-8.pdf
Gear tooth pattern guide: https://www.ringpinion.com/Content/Book/Reading-and-Adjusting-Ring-and-Pinion-Tooth-Patterns.pdf
Dana Differential assembly guide: http://www2.dana.com/pdf/5717.PDF
Ford differential identification guide: http://www.fordification.com/tech/rearends_ford09.htm
Article on the 8.8: http://www.hotrod.com/how-to/transmission-drivetrain/116-ford-8-8-rear-end/
Parts
My differential: https://lmr.com/item/M4204F318C/Mustang-88-31-Spline-Traction-Lok-Differential-With-Carbon-Fiber-Clutch-Disks
My gear set: https://lmr.com/item/LRS-4209FRA-K/Mustang-88-355-Rear-Gear-Kit
My differential cover: https://lmr.com/item/M4033G2/Ford-Mustang-FRPP-Rear-Differential-Girdle
My 5 lug conversion kit: https://lmr.com/item/SVE-2300DK-B/1993-Mustang-Black-SVE-5-Lug-Conversion-Kit-31-Spline
Pinion head bearings: https://www.ringpinion.com/b2c/Search_Results.aspx?Requery=True&SortBy=Yukon&SearchType=Part&SearchPhrase=m802048
Pinion head bearing races: https://www.ringpinion.com/b2c/Search_Results.aspx?Requery=True&SortBy=Yukon&SearchType=Part&SearchPhrase=m802011
Pinion flange sleeve Federated 99181: https://www.amazon.com/SKF-99181-Speedi-Sleeves/dp/B000EPTAPW
Ultra black RTV: https://www.amazon.com/Permatex-82180-Maximum-Resistance-Silicone/dp/B0002UEN1U
Gear Paint: https://www.amazon.com/Ratech-500-Marking-Compound/dp/B001P2D27U
Royal Purple gear oil: https://www.amazon.com/Royal-Purple-11687-Performance-Synthetic/dp/B005SEKFBC/ref=sr_1_1?s=automotive&ie=UTF8&qid=1466942441&sr=1-1&keywords=royal+purple+80w+90
Tools
Differential Shim Installer: https://www.summitracing.com/parts/yga-56077?seid=srese1&cm_mmc=pla-google-_-shopping-_-srese1-_-yukon-gear-axle&gclid=CJ6Dj-DSxc0CFQgaaQodKbgFjA
Pinion Flange Holder: https://www.summitracing.com/parts/aaf-all68372?seid=srese1&cm_mmc=pla-google-_-shopping-_-srese1-_-allstar-performance&gclid=CPjuvYjTxc0CFQYuaQodvNEKQg
Bushing Driver Kit: https://www.jbtoolsales.com/astro-pneumatic-7824-bearing-race-and-seal-driver-set#oid=1002_1
Dial Indicator: https://www.jbtoolsales.com/central-tools-3d102-dial-indicator-set-with-on-off-magnetic-base#oid=1002_1
Digital caliper: https://www.jbtoolsales.com/general-tools-1478-8-digital-fractional-caliper#oid=1002_1
Inch Pound Torque Wrench: https://www.jbtoolsales.com/precision-instruments-d2f150hm-torque-wrench-dial-with-memory-needle-3-8-dr-150-in-lb#oid=1002_1
Brass drift: https://www.jbtoolsales.com/sk-hand-tools-6323-3-piece-brass-drift-punch-set#oid=1002_1
**Answers to your automotive questions found here: http://www.ericthecarguy.com/faq
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Stay Dirty
ETCG
Due to factors beyond the control of EricTheCarGuy, it cannot guarantee against unauthorized modifications of this information, or improper use of this information.  EricTheCarGuy assumes no liability for property damage or injury incurred as a result of any of the information contained in this video. EricTheCarGuy recommends safe practices when working with power tools, automotive lifts, lifting tools, jack stands, electrical equipment, blunt instruments, chemicals, lubricants, or any other tools or equipment seen or implied in this video.  Due to factors beyond the control of EricTheCarGuy, no information contained in this video shall create any express or implied warranty or guarantee of any particular result. Any injury, damage or loss that may result from improper use of these tools, equipment, or the information contained in this video is the sole responsibility of the user and not EricTheCarGuy.